Description

The Two-Stage Heavy Oil Burners are engineered for industrial applications that require powerful, reliable, and efficient heat generation using heavy oils such as furnace oil, bunker oil, and other high-viscosity fuels. These burners operate in two stages, allowing for better control over heat output. In the first stage, the burner operates at a lower firing rate for energy-saving and maintaining low-load conditions, while the second stage provides full power for high heat demands. This two-stage operation helps optimize fuel usage, reduce operational costs, and improve combustion efficiency.

The ABH Series is designed for medium to large industrial systems and offers excellent flame stability, fuel efficiency, and durability, even in the most demanding environments.

Key Features

• Two-Stage Operation: Provides flexibility with two distinct firing rates, allowing for better fuel efficiency and heat control.
• Efficient Combustion: Advanced air-fuel mixing technology ensures optimal combustion, reducing fuel consumption and emissions.
• Low Emissions: Incorporates low-NOx technology to minimize harmful emissions such as nitrogen oxides and carbon monoxide.
• Durable Design: Built with corrosion-resistant and heat-resistant materials to handle the tough demands of burning heavy oil.
• Robust Ignition System: Reliable high-energy ignition system ensures quick startup and stable flame at all operating levels.
• Advanced Safety Features: Integrated safety controls, including flame monitoring, automatic fuel shutoff, and pressure regulation.
• Easy Maintenance: Modular design with easy access to key components for quick maintenance and reduced downtime.

Applications

The Two-Stage Heavy Oil Burners are suited for a wide range of industrial applications where precise heat control and efficient fuel usage are required. Common applications include:

• Large Industrial Boilers: Ideal for steam generation and industrial process heating in large-scale boiler systems.
• Cement and Lime Kilns: Provides efficient heat for high-temperature kiln operations in cement and lime production.
• Steel and Metal Forging: Used in furnaces for metal melting, heat treatment, and other high-temperature processes.
• Power Plants: Suitable for industrial boilers in power plants that require consistent heat output using heavy fuel oils.
• Chemical and Petrochemical Industries: Provides steady heat for refining, distillation, and chemical processing applications.

Technical Specifications

• Fuel Type: Heavy oil (furnace oil, residual oil, bunker oil)
• Burner Capacity: 500 kW to 50,000 kW
• Fuel Viscosity: Handles heavy oils up to 600 cSt (centistokes)
• Fuel Pressure: 20 - 40 bar
• Air Supply: Forced draft with adjustable air-fuel ratio control
• Combustion Efficiency: Up to 95% (two-stage modulation for better efficiency)
• Modulation: Two-stage (Low and High firing rates for optimized fuel usage)
• Emission Levels:
  • NOx: < 90 mg/m³
  • CO: < 40 mg/m³
• Operating Voltage: 220-240V / 50-60Hz
• Ignition System: Automatic high-energy electronic ignition
• Control System: Digital control panel with real-time diagnostics, flame monitoring, and fuel shutoff mechanisms
• Burner Material: High-quality, corrosion-resistant steel, designed for extreme industrial conditions
• Mounting: Flange-mounted for easy installation and integration
• Operating Temperature: Can handle high operational temperatures (up to 1,500°C)
• Noise Levels: Below 70 dB at full load

Advantages

• Fuel Savings: Two-stage operation allows the burner to run efficiently at low fire when full power is not needed, saving on fuel costs.
• Enhanced Performance: The ability to switch between two firing modes ensures that the burner meets varying heat demands without overconsumption of fuel.
• Environmentally Friendly: Designed to meet strict emissions regulations, with reduced NOx and CO emissions, making it ideal for industries focused on environmental compliance.
• Flexible Integration: Can be easily adapted to a wide variety of industrial heating systems, ensuring compatibility with existing setups.
• Low Maintenance: Simple and modular design with easy access to key components allows for quick repairs and routine maintenance, reducing system downtime.